Dynamic Balancing Software

Digivibe MX® 26 Balance is the balancing module of Digivibe MX®. One, two and three planes, a rotor wizard that needs no trial weight, a method that needs no tachometer, the rotor drawn with its blades, the result checked against ISO 21940 and a report you can edit. The same software runs the EI Series balancing machines and balances installed rotors in the field.

A technician holding a tablet with Digivibe MX® 26 Balance in front of an EI-50T balancing machine with a large turbine rotor mounted on its two suspensions
A laptop displaying: The Digivibe MX® 26 Balance screen with a five-blade impeller in blades view: the correction split between two blades, the polar plot beside it and the dual-plane table below

What is Digivibe MX® 26 Balance?

Digivibe MX® 26 Balance is the software that measures the unbalance of a rotor and tells you how much mass to add or remove, and where. It reads the 1X vibration and its phase at each bearing, computes the correction, draws it on the rotor and checks the result against the ISO 21940 grade the rotor requires.

It runs the EI Series soft-bearing balancing machines, and it balances a rotor in its own bearings in the field with the same sensors you use for vibration analysis. Everything lives in a balancing session: the runs, the settings and the report, saved as you go.

  1. Record

    Spin the rotor and record the initial run. The tachometer gives the speed; the software filters the 1X and reads amplitude and phase on each plane.

  2. Get the coefficients

    Draw the rotor in the Wizard and skip the trial weight, or put a trial mass and record again. Either way the influence coefficients are now known.

  3. Correct

    The result is a mass and an angle per plane, drawn on the rotor. Split it between blades, combine it, or convert it to a drilling depth.

  4. Tune

    Record after the correction. The Tune row refines the result with the same coefficients, without a new trial run.

  5. Verify

    The residual unbalance is plotted on the ISO 21940-11 chart at the service speed, per plane, against the grade you set.

  6. Report

    Export an editable Word report with the initial and final state, the corrections and the chart. The session keeps everything for next time.

The whole job on one screen

Nothing is hidden in menus. Each plane has its card with the filtered 1X value, its phase, the tachometer speed and the quality grade reached. The rotor is drawn in the middle, the polar plot shows every run as a vector, and the table underneath is where the runs become a correction.

Digivibe MX® 26 Balance in dual-plane mode: the two plane cards on the left with quality grades 3.76 and 2.32, the 3D rotor with its two correction masses in the centre, the polar plot with the initial run and two trial runs on the right, and below the table with Init, Trial 1, Trial 2 and the result for each plane
Left to right: what each plane measured, the rotor with the correction drawn on it, and every run as a vector on the polar plot. Below, the three runs and the result: 0.855 g at 5° on plane 1, 0.865 g at 328° on plane 2. The green circle on the polar plot is the G 2.5 tolerance.

Methods

Five ways to get to the correction

Every method is a tab in the same session, with the same rows: the initial run, the trial runs it needs, a Tune row to refine after correcting, and the result. Pick the tab that matches the rotor and the sensors you have.

✔ available · — not part of the method

Single plane Dual plane Three plane Wizard 4-Run
What it needs
Trial-weight runs 1 2 3 — none 3, the same mass at 0°, 120° and 240°
Tachometer for the phase — amplitude only
A drawing of the rotor ✔ Simple or Advanced editor
What it gives
Correction planes 1 2 3 1 or 2, from the geometry 1
Coefficients stored for the next rotor ✔ in the .eirotor file
Best for A rotor with one correction face Most rotors between two bearings Long or flexible rotors A rotor you can draw, on a machine or in the field A rotor with nowhere for a tachometer

Three plane and 4-Run start hidden; the plus button next to the tabs brings them back. The Wizard is the only method that needs no trial run.

Two details that save runs. Trial mass stays computes the correction assuming you leave the trial mass on the rotor, so you do not have to take it off. And when a trial run changes the vibration too little to trust, the screen warns you before you build a correction on it.

4-Run: three circles, no tachometer

When there is nowhere to fit a tachometer or reflective tape, 4-Run balances with amplitude alone. The same trial mass goes at 0°, 120° and 240°, one run each, and the three circles intersect at the correction. The chart shows the construction, so you can see how well the three runs agree before you trust the answer.

The 4-Run tab: the initial run and three trial runs with the same 50 g mass at 0°, 120° and 240°, amplitude only, and beside them the polar construction where the three circles T1, T2 and T3 intersect at the result, 120.4 g at 243°
Four runs, no phase. Each trial draws a circle; where the three meet is the correction, here 120.4 g at 243°. If the circles do not meet cleanly, one of the runs is telling you something.
The Balancing Wizard in Advanced mode: four rotor layouts to choose from at the top, a rotor with five discs on a shaft between two red supports, and the rotor settings below with a total mass of 206.565 kg, the EI-300 suspension, quality grade G 2.5 and a service speed of 3,600 RPM

The Wizard: draw the rotor, skip the trial weight

With the Wizard there is no trial run. You draw the rotor, the software works out its influence coefficients from the geometry, and the initial run is the only run before the correction.

Pick one of four layouts, then set the shaft and the discs: the Wizard computes the mass of the shaft, handles different diameters along the rotor, and lets you put the counterweights at any radius, not only on a fixed circle. The Simple editor covers routine jobs; Advanced models the awkward ones. On a balancing machine you also tell it which suspension the rotor sits on.

The drawing is saved as a .eirotor file, so the next rotor of the same type starts from it. Erby can draw it for you from a photo.

The Rotor 3D window: a translucent rotor with two discs on a shaft, the correction masses of plane 1 in blue and plane 2 in green with their values, the 0° mark on the shaft, and the Spin and Orbit 1X switches

The rotor in three dimensions

The correction is not a number in a table. Rotor 3D shows the rotor as it is, one rotor with two faces or two rotors on a shaft, with the mass of each plane sitting where it goes and the 0° mark on the shaft so you know where to count from.

Switch on Spin to see it turn, or Orbit 1X to see how the rotor is actually moving at running speed. The same view is on the main screen next to the polar plot, and it goes into the report.

Blades, not degrees

On a fan or an impeller nobody drills at 143°. The blades view splits the correction between the two blades that flank the angle and shows the grams on each one. Set the number of blades, and in 3D pick the blade type: axial fan, radial paddle, curved vane impeller, squirrel cage, hub with clamps or disc with holes. Plane 2 starts with the blades of plane 1, and the report takes whichever view you were using.

Blades view of a six-blade impeller: the correction split between blades 1 and 6, with 0.806 g on one and 0.0909 g on the other, and the 0° mark at the hub

3D view of the same plane on a cylindrical rotor: the two correction masses drawn on the rotor with their values, 0.851 g and 0.0787 g, and the 0° mark on the shaft

Left, the blades view: one correction, two blades, the grams on each. Right, the 3D view of the same plane: the masses on the rotor, seen from plane 1 with its 0° mark. Both views live on the main screen, in the rail next to the polar plot.

Erby

The Erby chat with the balancing-assistant skill active: a photo of a four-stage impeller rotor mounted on a balancing machine, the request to create a balancing session for it with 1,500 mm between pedestals, Erby's reply reading the rotor data already in the session and asking only for the method and the number of blades, and the user answering Wizard and 8

A session from a photo

Show Erby the rotor on the machine and ask for a session. It reads what the open session already knows, the weight, the radius, the grade, the service speed, and asks only for what is still missing, all at once: which method, and how many blades the wheel has. Answer, and it hands you the session with the rotor drawn, the blades set and the target fixed. You review, and you record.

While you work, Erby reads what is on screen: the 1X of each channel, the waveform, and whether the tachometer is seeing one clean pulse per turn. It does not press any button for you; it tells you what it sees.

The ISO 21940-11 chart in Digivibe MX® 26 Balance: specific residual unbalance against service speed, the grade lines from G 0.16 to G 4000, the dashed service-speed line and the residual of plane 1 and plane 2 plotted on it

Verified against ISO 21940, per plane

Before the first run you set the rotor weight, the correction radius of each plane, the grade the rotor needs and its service speed, the speed it runs at in the plant, which is the one the tolerance is judged at. The software turns that into the permissible residual unbalance: in total, per plane, as an eccentricity limit and as the equivalent mass at each radius.

After the last run, the residual reached is plotted on the ISO 21940-11 chart at the service speed, one point per plane. Under the line of your grade, the rotor is done.

A framed view of: The Residual quality details window: for each plane, the vector chosen, the quality grade reached against the target G 2.5, the residual unbalance in total and per plane, the residual specific unbalance, the eccentricity limit and the eccentricity, and a residual status that reads Fail in red because this run is still above tolerance

The numbers behind the chart

Residual quality details shows, per plane, what the chart draws: the grade reached against the target, the residual in total and per plane, the specific residual per kilogram, the eccentricity against its limit, and a plain pass or fail. The window opens on the run you choose, so you can check any run of the session, not only the last one.

And it does say fail. The software does not round a rotor into tolerance; it tells you it is not there yet, and by how much.

Calculator

Eight calculators, one window

Everything a balancer works out on paper is a tab in the calculator. The units follow the session.

Trial mass

From the vibration, the speed, the rotor weight and the radius, with a switch for dual plane and for a soft-bearing suspension.

Split

One mass between two angles, or between the blades that flank it.

Combine

Several masses into one, at one angle.

Central mass

A mass at the centre of gravity for the static part, and two smaller masses at 180° for the dynamic part, instead of two large ones at the ends.

Drill depth

How deep to drill, at which diameter, to remove the mass instead of adding it.

Plate size

The plate that weighs what the correction asks for.

Radius change

The same correction moved to a different radius.

Quality grade

The grade a residual mass gives at a radius, a rotor weight and an operating speed.

Recording, with any of our sensors

Pick the device and record: EI WiSER® wireless accelerometers, the GX-400 wired interface, PHANTOM® sensors or a DEFIANT™ for many channels at once. A built-in Simulator generates a signal so you can learn the screen without a machine.

Live RPM shows the speed while the rotor runs, and the RPM filter narrows the tachometer band when the pulse is noisy. Record for a fixed length or until you press stop, with downsampling so an hour of signal does not fill the memory, and watch the spectrum and the vibration vector update as it records. A run from another instrument comes in as an .anl file.

Sessions and units

Nothing is lost between visits

A session is a folder: the runs, the settings, the rotor drawing and the report, saved automatically as you work. Close the laptop, come back next week, reopen the session and the coefficients are still there, so the same rotor, or a similar one, needs no new trial run.

Your units, remembered

Millimetres or inches, kilograms or pounds, grams or ounces, RPM or Hz, RMS, 0-peak or peak-to-peak, and the rotation of the rotor as seen from plane 1, CW or CCW. Set them once in the app settings and every session starts with them; the Units menu next to the tabs changes them for the session in hand.

Microsoft Word for Mac on a MacBook displaying: A page of the balancing report as a Word document: the ERBESSD INSTRUMENTS® logo, the final vibration of each plane, a residual unbalance table with the residual, the permissible value and the percentage of the limit per plane, the overall residual, the ISO tolerance class G 2.5, the quality grade reached, G 0.81, and the ISO 21940-11 chart with both planes plotted

A report you can edit

The report is a Word document, not a locked PDF. It carries the final vibration of each plane, the residual unbalance against the permissible value with its percentage of the limit, the overall residual, the grade reached against the class the rotor required, and the ISO 21940-11 chart with both planes plotted. Add your logo, your photos and your notes, and hand it over.

On a balancing machine the same report certifies the rotor against its grade: on this page, 21.3% and 32.6% of the limit, G 0.81 against a G 2.5 requirement. In the field it documents what was measured, what was added, and where.

Hardware

Runs with every ERBESSD INSTRUMENTS® collector

GX-400 four-channel interface

GX-400 four-channel interface

Wired four-channel interface for balancing and analysis on a desktop or laptop, with the tachometer on its own channel.

EI WiSER® 1X

EI WiSER® 1X wireless accelerometer mounted on a motor

Single-axis wireless accelerometer for cable-free balancing and route collection.

EI WiSER® 3X

EI WiSER® 3X triaxial wireless accelerometer

Triaxial wireless accelerometer with three simultaneous channels, for balancing and for the analysis that comes after.

DEFIANT™

DEFIANT™ real-time data acquisition system

Continuous multi-channel acquisition, for balancing and monitoring on the same machine at the same time.

Get it

Where Digivibe MX® 26 Balance comes from

The balancing module ships in two versions of Digivibe MX®, and with every EI Series balancing machine.

Digivibe MX® M10

Balancing and field analysis

The balancing module with local acquisition from GX-400, WiSER and DEFIANT™. For the workshop that balances and does not need routes.

Compare the versions
Most complete

Digivibe MX® M30

Analyzer and balancer

Everything in M10 plus routes, automatic diagnosis, modal analysis, ODS and the EI-Analytic™ cloud. One licence, one software.

Learn more

EI-30

Turbochargers and light rotors

From 50 grams to 30 kilograms at up to 15,000 RPM, with Digivibe MX® 26 Balance included.

Learn more

EI Series

From 5 kilograms to 100 tonnes

Soft-bearing balancing machines with no foundation, measured by this same software, on the bed or wherever the rotor is.

See the machines

Digivibe MX® 26 Balance at a glance

Balancing methods Single plane, dual plane, three plane, Wizard and 4-Run
Trial weights Not needed with the Wizard, which takes the influence coefficients from the rotor geometry · when trial weights are used, the coefficients are stored and reused on the same or a similar rotor
Without a tachometer 4-Run method, amplitude only — the same trial mass at 0°, 120° and 240°
Rotor views Polar plot per plane · blades view with the correction split between the two flanking blades · 3D rotor with six blade types
Rotor wizard Simple and Advanced editors, four rotor layouts, shaft mass and stepped diameters computed, counterweights at any radius, .eirotor files
ISO 21940-11 Permissible residual unbalance in total and per plane, eccentricity limit, equivalent mass at each radius, quality grade chart from G 0.16 to G 4000
Balancing calculator Trial mass, split between angles or blades, combine, central mass, drill depth, plate size, radius change and quality grade
Acquisition Simulator, EI WiSER®, GX-400, PHANTOM® and DEFIANT™
Recording Live RPM, tachometer RPM filter, record until stop, downsampling for long recordings, .anl import
Units mm, cm, m, in, ft · kg, g, lb · mg, g, kg, oz, lb · RPM or Hz · RMS, 0-peak or peak-to-peak · CW or CCW
Sessions Auto-saved folder with the runs, the settings and the report · browse and reopen any session
Report Editable Word document with the initial and final state and the ISO 21940 chart
Erby Draws the rotor from a photo, starts a session from the chat with the method, the rotor and the blades, and reads the recording on screen
Included in Digivibe MX® M10 and M30

Frequently asked questions

Do I need a trial weight to balance with Digivibe MX® 26 Balance?

Not with the Wizard. You draw the rotor, the software takes the influence coefficients from its geometry, and the initial run is the only run before the correction. The single, dual and three-plane methods use one trial run per plane, and the coefficients they measure are stored with the session and reused on the same rotor, or a similar one, so the second time there is no trial run either.

Can I balance a rotor without a tachometer?

Yes, with the 4-Run method. It uses amplitude only: the same trial mass at 0°, 120° and 240°, and the construction of three circles gives the correction. It is the method for a rotor where you cannot fit a tachometer or reflective tape.

Which sensors and interfaces can I use?

EI WiSER® wireless accelerometers, the GX-400 wired four-channel interface, PHANTOM® sensors and DEFIANT™ for many channels. The Simulator generates a signal so you can practise without a machine. Runs recorded by another instrument come in as .anl files.

Does it work on a balancing machine and in the field?

Both, with the same session. It is the measuring system of the EI Series soft-bearing balancing machines, and it balances a rotor in its own bearings in the field with the same sensors you use for vibration analysis. The trial-mass calculator has a switch for soft-bearing suspensions, and the Wizard asks which suspension the rotor sits on.

How do I know the rotor meets its ISO 21940 grade?

You set the rotor weight, the correction radii, the grade and the service speed before the first run, and the software shows the permissible residual in total and per plane. After the last run, the residual reached is plotted on the ISO 21940-11 chart at the service speed, one point per plane. Under the line of your grade, the rotor is within tolerance, and the report carries the chart.

What is saved in a session, and can I reopen it?

A session is a folder with the recorded runs, the settings, the rotor drawing and the report, saved automatically as you work. Reopen it from the session browser: the coefficients are still there, so a rotor you balanced before needs no new trial run.

Which version of Digivibe MX® includes balancing?

M10 and M30. M10 is the balancing module with local acquisition; M30 adds routes, automatic diagnosis, modal analysis, ODS and the EI-Analytic™ cloud. Every EI Series balancing machine ships with the module included.